Posted tagged ‘cutting’

Afternoon of real DIY

June 29, 2010

So when I did finally get back to the 3Dresource guys, with intervals of a bit of waiting I was shown how to use the drilling machine with a large circular saw type bit. This was roughly the right size for the circles I needed to cut out of my MDF for extra ventilation towards the top of both the side panels of the plinth. As heat rises there should be some release via these holes.

Karel, the manager of the department, gave me a few safety tips and showed me where to clamp the MDF and supporting wood down and how to clean the saw bit every now and again so that it wouldn’t get caught and burn instead of continue cutting through.

The drilling machine used for cutting the circles

The drilling machine used for cutting the circles

Cutting circles out of MDF

Close-up of cutting circles out of MDF

Although I was slightly nervous – having not handled any of this kind of machinery since secondary school (about 9 yrs ago now!) – I soon got the hang of it and finished cutting the circles in very good time.

Next we needed to tackle the harder job of routing. I had to wait around a bit at this point as all the technicians were busy and Karel had to go to a meeting so I was told it would have to wait till Wednesday afternoon. I’m not the type to ever panic ( gets you nowhere) but inside I’m thinking, oh man, this is never gonna get finished and what about my deadlines? Because seriously I need to have everything, and I mean EVERYTHING done by this weekend!

I decided to just start painting the panels that were already cut. No point in moping around. I’d made all the effort to get my MDF to uni and had to make do with what I could in terms of productivity.

Preparing to paint the MDF

Preparing to paint the MDF

About an hour later, Gillian, kind and super helpful Gillian, a technician who had been working in the upstairs gallery space came down and said we could have a go at doing the routing.

The routing needs to be done so that there is a recess for the other pattern-cut MDF to sit. This would form part of the front panel of the plinth.  In order to cut this in the correct rectangular window we had to cut out the middle section – not as easy as I thought it would be.

Firstly, we drilled holes into the corners of the rectangle I had marked out and then used the jigsaw to go along very close to the edges so that routing would be easier to do later.

The jigsaw we used to cut the following panel out

The jigsaw we used to cut the following panel out

Gillian showed me how to use the Jigsaw and I got to do a lot of the cutting using it. It was hard work to hold it down and keep it going straight and so my arm started getting tired but I finished it and manged to curve the corners too. I also had to make sure my hands weren’t too close to the saw bit. It was a scary start but fun to get stuck into some proper DIY 🙂

The router and the jigsaw cut MDF

The router and the jigsaw cut MDF

Gillian neatened up the edges using the router – which will also be used to create the recess. It’s a really good tool for making sure all edges are straight.

So hopefully I’ll back at in the workshop to finish this off. I’m hoping I can get it done by the end of Wednesday as I feel really anxious that it’s really close to the assessment deadline of early next week. I need to have everything installed by Saturday latest so that I can concentrate on the Unit2 assessment page which needs to be up by  July 5th.

I also haven’t had the chance to help the others with setting up the general exhibition space yet and then there’s health and safety risk assessment forms to be completed as well as the instruction sheet for the exhibition period. I find that I prefer not to talk about what needs to be done, I’d rather just get on with it and not make myself stressed by just thinking about it.

I’m looking forward to the days after the assessment when I’ll be able to relax and focus on just the show itself.

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More patterns

October 15, 2009

I have a tendency to say too much so this time I am just going to add a load of pictures of my latest pattern-making endeavours. The images below are the initial stages of creating a pattern to be used for some of my sculptural experiments. You will see the stages I go through from start to finish.

Using my favourite book and following the instructions as layed out in Islamic Design: Genius in Geometry by Daud Sutton

Using my favourite book and following the instructions in Islamic Design: Genius in Geometry by Daud Sutton

Continuing stages as the pattern takes shape

Continuing stages as the pattern takes shape

Final stages before tiling - hand cutting parts if the pattern

Final stages before tiling - hand cutting parts if the pattern

Using the new cut-out to trace a repeated/tiling pattern on to large black sheet of paper

Using the new cut-out to trace a repeated/tiling pattern on to large black sheet of paper

Cutting out the full pattern from the black paper

Cutting out the full pattern from the black paper

Sample of the final version - white sheet beneath the black to show the cut-out pattern

Sample of the final version - white sheet beneath the black to show the cut-out pattern

Placing the photocopied stencil within the lampshade to trace the pattern

Placing the photocopied and slightly altered stencil of full pattern within the lampshade to trace. This will then be cut out, again, by hand.

More images will be added soon to show the final stages of this process.